Engineering
Precision, sophistication, professionalismENGINEERING
Get your questions answered, check out our credentials, see what equipment we have to offer, and discover our processes. This is the tech behind Immetech.
What services do you offer?
Immetech specialises in a number of services, under four main categories. These are, Tooling, Design & Project Management, Rapid Prototype and Production. Specific processes include product design, mold development, manufacturing, molding, painting, plating, pad printing & silk screening, assembly, logistic services and more. For full details head to our Services page and don’t hesitate to get in touch for specific needs.
What advanced mold technology can you offer?
We can provide customers with the most advanced technology (including mold temperature and pressure sensor technology, in-mold vacuum system, nitrogen-assisted molding, IMD/IML double-shot mold development and manufacturing and more) and the shortest possible lead time for mold building.
How large a mold can you make?
At present, our company can make large and medium-sized molds with a product size up to 2000mm*1800mm and a mold weight of 20 tons.
What is injection molding?
Injection molding is the process of heating plastic, or other material, to inject into a cast mold, in order to achieve mass production of a wide variety of complex shapes.
How does injection molding work?
Injection molding uses pressure to force a production material, or charge (typically plastic), that has been heated until it is liquid, through a delivery system (sprue, runner and gates), into a mold. The mold comes in cavity and core parts, and when the material has cooled and hardened, it is the ejected and the excess is removed. The process is generally low waste and highly cost effective, allowing for complicated parts to be very accurately and efficiently produced at high volumes.
What materials do you use?
Immetech uses high quality materials from Germany and Japan. Mold Steel P20, 738,718, NAK80, H13, S136, 420SS; Plastic Materials, ABS, PC, PC/ABS, POM, PA+30GF, PMMA, TPE, Silicone; Metal Materials: ADC12, ZL102, Zinc alloy, AL6061 and others.
What machinery do you use?
Immetech employs top quality machinery in all design and production including MAKINO EDGE3 EDM machine, FANUC D14MIB CNC machine, MITSUBISHI EDM machine, DMG MORI CNC machine, JING SHENG 1370 CNC and Sodick wire-cut machine. Jump to our equipment list below for the full details.
How big is your company?
Immetech has over 150 expertly trained and qualified staff, with a facility of over 11,000 meters squared, including a 1,000-square-meter 300K Class clean molding shop and an 800-square-meter 10K Class medical-grade clean molding shop. We also have staff in the US and Europe, with a UK office offering the services of a professional R&D and design team. Head to our Team page to find out more about the people behind Immetech.
Where are you located?
Immetech has facilities in Guangdong, China, in the mold making capital of the world, Dongguan, with easy access to Shenzhen deep bay and international air routes. Our UK offices are located in the South of England, 1 hour from London. Our US sales office is located in San Fransisco. Visit our Contact page for all the details.
What kind of software do you accept for quotation?
We are able to work with file conversion formats X_T, IGES, STEP, DXF/DWG, PRO/E NUETRAL, CGR etc. Don’t hesitate to get in touch if you have a specific requirement.
What is your minimum order quantity or project size?
Project and product specifications can vary a great deal, so it is best to contact us to discuss your needs.
Processes
When you begin a project with Immetech, we meticulously consider the lead time, cost of production and processing technology, and the processing cycle of the project, from the very beginning. Whether you come to us with a preliminary design concept or complete CAD design, our professional team will help with comprehensive design analysis, screen the potential problems, help you with the choice of materials, mold structure and processing techniques. At the same time, our flexible solutions can adapt to your last-minute design changes, allowing you to capture the market faster.
Mold Manufacturing Process – exactly what to expect along the way
Quality Control
Immetech has a well-established Quality Control (QC) program to ensure that all resources maintain the highest level of accuracy. Fully certified for ISO13485:2016 medical and IATF16949:2016 automotive. Our practices are grounded in our customers’ requirements for products to meet their specifications precisely and punctually. We used advanced equipment, including 3D CMM measurement and 2.5D coordinate measurement, for the best possible results. Our system allows for early detection of possible defects to expedite necessary corrective actions.
Gallery
Equipment
Immetech is equipped with all kinds precise milling machines, grinding machines, CNC machines, EDM machines, wire cutting machines, and more, which enables the fast manufacturing and repair a variety of different molds. The manufacturing department has injection molding machines from 86 to 2,000 tons, and can produce all types of plastic products. Immetech has the capacity to build 40-50 sets of medium-sized molds every month, and an annual output of more than 600 sets of medium molds. We can provide customers with the most advanced technology (including sensors, vacuum, blowing nitrogen, IMD, IML, etc.) and a truly short lead time for mold building. At present, we can build molds in P20, 738,718, NAK80, H13, S136 and 420SS mold insert steel, up to a size of 2000mm * 1800mm, and as heavy as 20 tons.
| Dept. 部门 |
Equipment 设备 |
Equipment Brand 设备型号 |
Specification 设备参数 |
Qty 数量 |
Maker 设备制造商 |
| Tool making facility 模具制造部 |
CNC 加工中心 |
DMG MORI NV4000DCG/20000SPEED | 600*400*400 | 1 | Japan 日本 |
| DMG MORI NVD5000DCG @1A/40 /20000SPEED | 800*510*510 | 1 | Japan 日本 |
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| FANUC D14MIB/24000SPEED | 500*400*330 | 2 | Japan 日本 |
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| NMV5000DCG 5 Axis CNC/20000SPEED | 730*510*510 | 1 | Japan 日本 |
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| JING SHENG 1370 CNC 精森1370 CNC/8000SPEED |
1300*700*600 | 1 | China 中国 |
||
| ZHIYUAN 850 CNC/8000SPEED | 800*500*500 | 1 | China 中国 |
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| MAKINO EDGE3 日本牧野EDGE3 精密镜面火花机 |
450*300*320 | 1 | Japan 日本 |
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| MAKINO EDGE3 +8ATC 日本牧野EDGE3 +8ATC精密镜面火花机 |
450*300*320 | 1 | Japan 日本 |
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| EDM 火花机 |
MAKINO EDGE3+16ATC+C axis Rotation 日本牧野EDGE3+16ATC+C精密镜面火花机 |
450*300*320 | 1 | Japan 日本 |
|
| MITSUBISHI EDM EA8SM 三菱精密镜面火花机 |
350*250*230 | 1 | Japan 日本 |
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| ZNC-750 | 750*450*350 | 1 | China 中国 |
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| Omion Double head EDM Omion双头火花机 |
1600*900*600 | 1 | China 中国 |
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| Wire cut machine 线切割机 |
Walking thread cutting | 550*450*350 | 3 | China 中国 |
|
| Sodick slow-feeding wire cut 沙迪克慢走丝 |
550*350*320 | 3 | Japan 日本 |
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| Injection mold equipments 注塑模具设备 |
Injection machine 注塑设备 |
Ultrasonic Welding Machine 超声波焊接机 |
20Khz | 1 | China 中国 |
| Laser Engraving Machine 激光雕刻机 |
400*400 | 1 | China 中国 |
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| Vertical injection machine 120Tom 立式注塑机120Ton |
600*600 | 1 | China 中国 |
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| Haitian MA860/86Ton 海天注塑机 MA860/86Ton |
360*360 | 2 | China 中国 |
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| Haitian MA1200/120Ton 海天注塑机 MA1200/120Ton |
410*410 | 2 | China 中国 |
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| Haitian MA1600/160Ton 海天注塑机 MA1600/160Ton |
455*455 | 3 | China 中国 |
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| Haitian MA2000/200Ton 海天注塑机 MA2000/200Ton |
510*510 | 2 | China 中国 |
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| Sumitomo SE50EV-A high speed injection machine 日本住友50吨高速电动注塑机 |
360*360 | 2 | Japan 日本 |
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| ZHAFIR ZE1200/300H high speed injection machine 长飞亚120吨高速电动注塑机 |
470*420 | 1 | China 中国 |
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| Toshiba EC130TON Electric injection machine 东芝130吨高速电动注塑机 |
510*460 | 1 | Japan 日本 |
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| Toshiba ENA180TON Electric injection machine 东芝180吨高速电动注塑机 |
560*510 | 2 | Japan 日本 |
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| Toshiba ENA230TON Electric injection machine 东芝230吨高速电动注塑机 |
610*560 | 1 | Japan 日本 |
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| DEMAG Systec160TON/520 C Servo injection machine 德马格160吨高速电动注塑机 |
520*520 | 2 | Germany 德国 |
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| DEMAG Systec210TON/580 C Servo injection machine 德马格210吨高速电动注塑机 |
580*580 | 2 | Germany 德国 |
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| 300K Class clean molding shop 30万等级洁净注塑车间 |
1000 Square meter | 1 | China 中国 |
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| 10K Class medical grade clean molding shop 1万等级医疗洁净注塑车间 |
800 Square meter | 1 | China 中国 |
| Dept. 部门 |
Equipment 设备 |
Equipment Brand 设备型号 |
Specification 设备参数 |
Qty 数量 |
Maker 设备制造商 |
| Tool making facility 模具制造部 |
Grinder 磨床 |
HYFAIR 614S | 350*250*150 | 2 | China 中国 |
| HF-618S | 350*250*150 | 2 | China 中国 |
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| Kent740 | 500*350*200 | 1 | China 中国 |
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| Driller 钻床 |
YD122 | ￠32*400 | 2 | China 中国 |
|
| Lather 车床 |
CNC-6140/T | ￠360*L750 | 1 | China 中国 |
|
| Milling Machine 铣床 |
JIA SHU | 600*400*300 | 2 | China 中国 |
|
| HY Best | 800*500*320 | 2 | China 中国 |
||
| RM5H | 800*500*320 | 1 | China 中国 |
||
| Laser Engraving machine 激光雕刻打标机 |
QN-FTS30 | 300*300 | 1 | China 中国 |
|
| Gun Driller 枪钻机 |
On-plan 计划中 |
||||
| Spotting machine 合模机 |
SHUNXIN 200 | 1600*1300*1500 | 1 | China 中国 |
|
| Tapping machine 攻牙机 |
MODF HZN-12S | MAX M30 | 2 | China 中国 |
|
| Clean Room ASSEMBLY line 无尘组装线 |
Multi-function heat stake machine 多功能热熔机 |
400*300 | 2 | China 中国 |
|
| Assembly line 生产装配线 |
100K Class/1500 Square meter | Dust-Free 无尘车间 |
3 | China 中国 |
|
| Quality Guarantee Equipments 品质保证设备 |
Inspection equipments 测量设备 |
3D CMM Hexagon-8106M 海克斯康精密三次元测量 |
1000*800*600 | 1 | Switzerland 瑞士 |
| 3D CMM lead-8060M | 800*600*400 | 1 | China 中国 |
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| 2.5D Coordinate measurement | 400*300*250 | 1 | China 中国 |
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| Salt spray test machine 盐雾试验测试仪 |
900*600*400 | 1 | China 中国 |
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| Steel Hardness Tester 钢料硬度测试机 |
1 | China 中国 |
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| Color meter 色差仪 |
1 | Japan 日本 |
|||
| Power twister 扭力器 |
1 | China 中国 |
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| Temperature detector 温度探测器 |
1 | China 中国 |
|||
| Chest developer 拉力器 |
1 | China 中国 |
|||
| Chest developer 拉力器 |
1 | China 中国 |
|||
| Chest developer 拉力器 |
1 | China 中国 |
|||
| Other equipment 其他设备 |
Height Gauge/PIN Gauge/Screw gauge 高度规/针规/螺丝规 |
1/20 | China 中国 |
||
|
Double shot molding shop 双色模成型工厂
|
Equipment name/specification 设备名称/规格 | Distance Tie Rods (H*V.mm) 拉杆间距(H*V.mm) | QTY 数量 | Locating Diameter (mm) 定位圈直径(mm) | Nozzle Radius 喷嘴半径(SR) | Injection speed(mm/s) 注塑速度(mm/s) | 1st shot Ejection weight(g) 第一啤射出重量(g) | 2nd shot Ejection weight(g) 第二啤射出重量(g) | 3rd shot Ejection weight(g) 第三啤射出重量(g) | 4th shot Ejection weight(g) 第四啤射出重量(g) | Remarks 备注 | |
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new shop Injection machine equipments 新工厂注塑机设备
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Double Injection machine and high speed injection machine 双色模注塑机和高速注塑机
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Tederic DE140Ton high speed 泰瑞140吨全电高速机 | 530*470 | 1 | 100 | SR10 | 400 | 165g | N/A | N/A | N/A | Single shot 单射 |
| Tederic DE180Ton high speed 泰瑞180吨全电高速机 | 580*530 | 1 | 100 | SR10 | 400 | 186g | N/A | N/A | N/A | Single shot 单射 | ||
| Tederic DE230Ton high speed 泰瑞230吨全电高速机 | 620*620 | 1 | 100 | SR10 | 400 | 246g | N/A | N/A | N/A | Single shot 单射 | ||
| Tederic DE260Ton high speed 泰瑞260吨全电高速机 | 605*605 | 1 | 100 | SR10 | 400 | 348g | N/A | N/A | N/A | Single shot 单射 | ||
| Tederic DE388Ton high speed 泰瑞388吨全电高速机 | 750*700 | 1 | 150 | SR15 | 160 | 429g | N/A | N/A | N/A | Single shot 单射 | ||
| Tederic DE478Ton high speed 泰瑞478吨全电高速机 | 850*800 | 1 | 150 | SR15 | 160 | 562g | N/A | N/A | N/A | Single shot 单射 | ||
| 280Ton double shot injection machine 280吨平行双色注塑机 | 920*570 | 1 | 150 | SR10/SR10 | 111/124 | 347g | 168g | N/A | N/A |
2 colors of parallel turntable 双色平行转盘
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| 530Ton double shot injection machine 530吨三功位+天侧双色注塑机 | 1180*730 | 1 | 150 | SR15/SR10 | 125/118 | 636g | 274g | N/A | N/A |
2 colors of parallel turntable 双色平行转盘
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| 810Ton double shot+vertical injection machine 810吨三功位双色注塑机 | 1370*800 | 1 | 150 | SR15/SR10/SR10 | 117/111/123 | 1120g | 347g | 214g | N/A |
2 colors of parallel+Vertical turntable 双色平行+垂直转盘
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| 1000Ton double shot injection machine 1000吨平行双色注塑机 | 1260X1175 | 1 | 200 | SR15/SR15 | 198/133 | 1057g | 326g | N/A | N/A |
2 colors of parallel turntable 双色平行转盘
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| 1200Ton double shot injection machine 1200吨平行双色注塑机 | 1260X1175 | 1 | 200 | SR15/SR15 | 155/112 | 1624g | 452g | N/A | N/A |
2 colors of parallel turntable 双色平行转盘
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| 1400Ton double shot+vertical injection machine 1400吨三功位120度双色注塑机 | 1460*1360 | 1 | 200 | SR15/SR15/SR10 | 131/137/137 | 1624g | 452g | 452g | N/A |
2 colors of parallel+Vertical turntable 双色平行+垂直转盘
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| 1800Ton Horizontal turntable double shot injection machine 1800吨对射，独立透明PC螺杆注塑机 | 1850*1500 | 1 | 250 | SR15/SR15/SR15 | 125/116/324 | 3931g | 2442g | 452g | N/A |
Horizontal turntable 3 color 水平转盘，3色
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| 1920Ton 3 colors of parallel+vertical injection machine 1920吨四功，，独立透明PC螺杆注塑机 | 1850*1500 | 1 | 250 | SR15/SR15/SR15 | 122/116/131/137 | 1057g | 2442g | 597g | 452g |
3 colors of parallel+Vertical turntable 3色平行+垂直转盘
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Certifications
Arrange a call back to get your project underway