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    Find us: China
    Huixin Industrial Park, Daxing Rd
    Yangwu,Dalingshan Town
    Dongguan, 523839
    [email protected]
    Find us: Europe
    The Chapel, 58 London Street
    Whitchurch, Hampshire
    UK, RG28 7LN
    [email protected]
     

    Engineering

    Precision, sophistication, professionalism

    ENGINEERING

    Get your questions answered, check out our credentials, see what equipment we have to offer, and discover our processes. This is the tech behind Immetech.

    Frequently Asked Questions

    What services do you offer?

    Immetech specialises in a number of services, under four main categories. These are, Tooling, Design & Project Management, Rapid Prototype and Production. Specific processes include product design, mold development, manufacturing, molding, painting, plating, pad printing & silk screening, assembly, logistic services and more. For full details head to our Services page and don’t hesitate to get in touch for specific needs.

    What advanced mold technology can you offer?

    We can provide customers with the most advanced technology (including mold temperature and pressure sensor technology, in-mold vacuum system, nitrogen-assisted molding, IMD/IML double-shot mold development and manufacturing and more) and the shortest possible lead time for mold building.

    How large a mold can you make?

    At present, our company can make large and medium-sized molds with a product size up to 2000mm*1800mm and a mold weight of 20 tons.

    What is injection molding?

    Injection molding is the process of heating plastic, or other material, to inject into a cast mold, in order to achieve mass production of a wide variety of complex shapes.

    How does injection molding work?

    Injection molding uses pressure to force a production material, or charge (typically plastic), that has been heated until it is liquid, through a delivery system (sprue, runner and gates), into a mold. The mold comes in cavity and core parts, and when the material has cooled and hardened, it is the ejected and the excess is removed. The process is generally low waste and highly cost effective, allowing for complicated parts to be very accurately and efficiently produced at high volumes.

    What materials do you use?

    Immetech uses high quality materials from Germany and Japan. Mold Steel P20, 738,718, NAK80, H13, S136, 420SS; Plastic Materials, ABS, PC, PC/ABS, POM, PA+30GF, PMMA, TPE, Silicone; Metal Materials: ADC12, ZL102, Zinc alloy, AL6061 and others.

    What machinery do you use?

    Immetech employs top quality machinery in all design and production including MAKINO EDGE3 EDM machine, FANUC D14MIB CNC machine, MITSUBISHI EDM machine, DMG MORI CNC machine,  JING SHENG 1370 CNC and Sodick wire-cut machine. Jump to our equipment list below for the full details.

    How big is your company?

    Immetech has over 150 expertly trained and qualified staff, with a facility of over 11,000 meters squared, including a 1,000-square-meter 300K Class clean molding shop and an 800-square-meter 10K Class medical-grade clean molding shop. We also have staff in the US and Europe, with a UK office offering the services of a professional R&D and design team. Head to our Team page to find out more about the people behind Immetech.

    Where are you located?

    Immetech has facilities in Guangdong, China, in the mold making capital of the world, Dongguan, with easy access to Shenzhen deep bay and international air routes. Our UK offices are located in the South of England, 1 hour from London. Our US sales office is located in San Fransisco. Visit our Contact page for all the details.

    What kind of software do you accept for quotation?

    We are able to work with file conversion formats X_T, IGES, STEP, DXF/DWG, PRO/E NUETRAL, CGR etc. Don’t hesitate to get in touch if you have a specific requirement.

    What is your minimum order quantity or project size?

    Project and product specifications can vary a great deal, so it is best to contact us to discuss your needs.

    Processes

    When you begin a project with Immetech, we meticulously consider the lead time, cost of production and processing technology, and the processing cycle of the project, from the very beginning. Whether you come to us with a preliminary design concept or complete CAD design, our professional team will help with comprehensive design analysis, screen the potential problems, help you with the choice of materials, mold structure and processing techniques.  At the same time, our flexible solutions can adapt to your last-minute design changes, allowing you to capture the market faster.

    Mold Manufacturing Process – exactly what to expect along the way

    mold making process chart

    Quality Control

    Immetech has a well-established Quality Control (QC) program to ensure that all resources maintain the highest level of accuracy. Fully certified for ISO13485:2016 medical and IATF16949:2016 automotive. Our practices are grounded in our customers’ requirements for products to meet their specifications precisely and punctually. We used advanced equipment, including 3D CMM measurement and 2.5D coordinate measurement, for the best possible results. Our system allows for early detection of possible defects to expedite necessary corrective actions.

    Equipment

    Immetech is equipped with all kinds precise milling machines, grinding machines, CNC machines, EDM machines, wire cutting machines, and more, which enables the fast manufacturing and repair a variety of different molds. The manufacturing department has injection molding machines from 86 to 2,000 tons, and can produce all types of plastic products. Immetech has the capacity to build 40-50 sets of medium-sized molds every month, and an annual output of more than 600 sets of medium molds. We can provide customers with the most advanced technology (including sensors, vacuum, blowing nitrogen, IMD, IML, etc.) and a truly short lead time for mold building. At present, we can build molds in P20, 738,718, NAK80, H13, S136 and 420SS mold insert steel, up to a size of 2000mm * 1800mm, and as heavy as 20 tons.

    Dept.
    部门
    Equipment
    设备
    Equipment Brand
    设备型号
    Specification
    设备参数
    Qty
    数量
    Maker
    设备制造商
    Tool making facility
    模具制造部
    CNC
    加工中心
    DMG MORI NV4000DCG/20000SPEED 600*400*400 1 Japan
    日本
    DMG MORI NVD5000DCG @1A/40 /20000SPEED 800*510*510 1 Japan
    日本
    FANUC D14MIB/24000SPEED 500*400*330 2 Japan
    日本
    NMV5000DCG 5 Axis CNC/20000SPEED 730*510*510 1 Japan
    日本
    JING SHENG 1370 CNC
    精森1370 CNC/8000SPEED
    1300*700*600 1 China
    中国
    ZHIYUAN 850 CNC/8000SPEED 800*500*500 1 China
    中国
    MAKINO EDGE3
    日本牧野EDGE3 精密镜面火花机
    450*300*320 1 Japan
    日本
    MAKINO EDGE3 +8ATC
    日本牧野EDGE3 +8ATC精密镜面火花机
    450*300*320 1 Japan
    日本
    EDM
    火花机
    MAKINO EDGE3+16ATC+C axis Rotation
    日本牧野EDGE3+16ATC+C精密镜面火花机
    450*300*320 1 Japan
    日本
    MITSUBISHI EDM EA8SM
    三菱精密镜面火花机
    350*250*230 1 Japan
    日本
    ZNC-750 750*450*350 1 China
    中国
    Omion Double head EDM
    Omion双头火花机
    1600*900*600 1 China
    中国
    Wire cut machine
    线切割机
    Walking thread cutting 550*450*350 3 China
    中国
    Sodick slow-feeding wire cut
    沙迪克慢走丝
    550*350*320 3 Japan
    日本
    Injection mold equipments
    注塑模具设备
    Injection machine
    注塑设备
    Ultrasonic Welding Machine
    超声波焊接机
    20Khz 1 China
    中国
    Laser Engraving Machine
    激光雕刻机
    400*400 1 China
    中国
    Vertical injection machine 120Tom
    立式注塑机120Ton
    600*600 1 China
    中国
    Haitian MA860/86Ton
    海天注塑机 MA860/86Ton
    360*360 2 China
    中国
    Haitian MA1200/120Ton
    海天注塑机 MA1200/120Ton
    410*410 2 China
    中国
    Haitian MA1600/160Ton
    海天注塑机  MA1600/160Ton
    455*455 3 China
    中国
     Haitian MA2000/200Ton
    海天注塑机 MA2000/200Ton
    510*510 2 China
    中国
    Sumitomo SE50EV-A high speed injection machine
    日本住友50吨高速电动注塑机
    360*360 2 Japan
    日本
    ZHAFIR ZE1200/300H high speed injection machine
    长飞亚120吨高速电动注塑机
    470*420 1 China
    中国
    Toshiba EC130TON Electric injection machine
    东芝130吨高速电动注塑机
    510*460 1 Japan
    日本
    Toshiba ENA180TON  Electric injection machine
    东芝180吨高速电动注塑机
    560*510 2 Japan
    日本
    Toshiba ENA230TON  Electric injection machine
    东芝230吨高速电动注塑机
    610*560 1 Japan
    日本
    DEMAG Systec160TON/520 C Servo injection machine
    德马格160吨高速电动注塑机
    520*520 2 Germany
    德国
    DEMAG Systec210TON/580 C Servo injection machine
    德马格210吨高速电动注塑机
    580*580 2 Germany
    德国
    300K Class clean molding shop
    30万等级洁净注塑车间
    1000 Square meter 1 China
    中国
    10K Class  medical grade clean molding shop
    1万等级医疗洁净注塑车间
    800 Square meter 1 China
    中国
    Dept.
    部门
    Equipment
    设备
    Equipment Brand
    设备型号
    Specification
    设备参数
    Qty
    数量
    Maker
    设备制造商
    Tool making facility
    模具制造部
    Grinder
    磨床
    HYFAIR 614S 350*250*150 2 China
    中国
    HF-618S 350*250*150 2 China
    中国
    Kent740 500*350*200 1 China
    中国
    Driller
    钻床
    YD122 ¢32*400 2 China
    中国
    Lather
    车床
    CNC-6140/T ¢360*L750 1 China
    中国
    Milling Machine
    铣床
    JIA SHU 600*400*300 2 China
    中国
    HY Best 800*500*320 2 China
    中国
    RM5H 800*500*320 1 China
    中国
    Laser Engraving machine
    激光雕刻打标机
    QN-FTS30 300*300 1 China
    中国
    Gun Driller
    枪钻机
    On-plan
    计划中
    Spotting machine
    合模机
    SHUNXIN 200 1600*1300*1500 1 China
    中国
    Tapping machine
    攻牙机
    MODF HZN-12S MAX M30 2 China
    中国
    Clean Room ASSEMBLY line
    无尘组装线
    Multi-function heat stake machine
    多功能热熔机
    400*300 2 China
    中国
    Assembly line
    生产装配线
    100K Class/1500 Square meter Dust-Free
    无尘车间
    3 China
    中国
    Quality Guarantee Equipments
    品质保证设备
    Inspection equipments
    测量设备
    3D CMM Hexagon-8106M
    海克斯康精密三次元测量
    1000*800*600 1 Switzerland
    瑞士
    3D CMM lead-8060M 800*600*400 1 China
    中国
    2.5D Coordinate measurement 400*300*250 1 China
    中国
    Salt spray test machine
    盐雾试验测试仪
    900*600*400 1 China
    中国
    Steel Hardness Tester
    钢料硬度测试机
    1 China
    中国
    Color  meter
    色差仪
    1 Japan
    日本
    Power twister
    扭力器
    1 China
    中国
    Temperature detector
    温度探测器
    1 China
    中国
    Chest developer
    拉力器
    1 China
    中国
    Chest developer
    拉力器
    1 China
    中国
    Chest developer
    拉力器
    1 China
    中国
    Other equipment
    其他设备
    Height Gauge/PIN Gauge/Screw gauge
    高度规/针规/螺丝规
    1/20 China
    中国
    Double shot molding shop 双色模成型工厂
    Equipment name/specification 设备名称/规格 Distance Tie Rods (H*V.mm) 拉杆间距(H*V.mm) QTY 数量 Locating Diameter (mm) 定位圈直径(mm) Nozzle Radius 喷嘴半径(SR) Injection speed(mm/s) 注塑速度(mm/s) 1st shot Ejection weight(g) 第一啤射出重量(g) 2nd shot Ejection weight(g) 第二啤射出重量(g) 3rd shot Ejection weight(g) 第三啤射出重量(g) 4th shot Ejection weight(g) 第四啤射出重量(g) Remarks 备注
    new shop Injection machine equipments 新工厂注塑机设备
    Double Injection machine and high speed injection machine 双色模注塑机和高速注塑机
    Tederic DE140Ton high speed 泰瑞140吨全电高速机 530*470 1 100 SR10 400 165g N/A N/A N/A Single shot 单射
    Tederic DE180Ton high speed 泰瑞180吨全电高速机 580*530 1 100 SR10 400 186g N/A N/A N/A Single shot 单射
    Tederic DE230Ton high speed 泰瑞230吨全电高速机 620*620 1 100 SR10 400 246g N/A N/A N/A Single shot 单射
    Tederic DE260Ton high speed 泰瑞260吨全电高速机 605*605 1 100 SR10 400 348g N/A N/A N/A Single shot 单射
    Tederic DE388Ton high speed 泰瑞388吨全电高速机 750*700 1 150 SR15 160 429g N/A N/A N/A Single shot 单射
    Tederic DE478Ton high speed 泰瑞478吨全电高速机 850*800 1 150 SR15 160 562g N/A N/A N/A Single shot 单射
    280Ton double shot injection machine 280吨平行双色注塑机 920*570 1 150 SR10/SR10 111/124 347g 168g N/A N/A
    2 colors of parallel turntable 双色平行转盘
    530Ton double shot injection machine 530吨三功位+天侧双色注塑机 1180*730 1 150 SR15/SR10 125/118 636g 274g N/A N/A
    2 colors of parallel turntable 双色平行转盘
    810Ton double shot+vertical injection machine 810吨三功位双色注塑机 1370*800 1 150 SR15/SR10/SR10 117/111/123 1120g 347g 214g N/A
    2 colors of parallel+Vertical turntable 双色平行+垂直转盘
    1000Ton double shot injection machine 1000吨平行双色注塑机 1260X1175 1 200 SR15/SR15 198/133 1057g 326g N/A N/A
    2 colors of parallel turntable 双色平行转盘
    1200Ton double shot injection machine 1200吨平行双色注塑机 1260X1175 1 200 SR15/SR15 155/112 1624g 452g N/A N/A
    2 colors of parallel turntable 双色平行转盘
    1400Ton double shot+vertical injection machine 1400吨三功位120度双色注塑机 1460*1360 1 200 SR15/SR15/SR10 131/137/137 1624g 452g 452g N/A
    2 colors of parallel+Vertical turntable 双色平行+垂直转盘
    1800Ton Horizontal turntable double shot injection machine 1800吨对射,独立透明PC螺杆注塑机 1850*1500 1 250 SR15/SR15/SR15 125/116/324 3931g 2442g 452g N/A
    Horizontal turntable 3 color 水平转盘,3色
    1920Ton 3 colors of parallel+vertical injection machine 1920吨四功,,独立透明PC螺杆注塑机 1850*1500 1 250 SR15/SR15/SR15 122/116/131/137 1057g 2442g 597g 452g
    3 colors of parallel+Vertical turntable 3色平行+垂直转盘

    Certifications

    Arrange a call back to get your project underway